Address No. 65, Shahid Ghandi St., North Sohrevardi Ave., Tehran, Iran

Phone +98 21 87754

E-Mail Address info@abadgarangroup.com

Abadgaran Group Office
Address End of West 6th St., Safadasht Industrial Zone, Safadasht, Malard Road, Karaj, Iran

Phone +98 21 65741911-5

Abadgaran Group Factory
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ABACOAT PM-22R

TWO-COMPONENT EPOXY POLYAMIDE COATING WITH EXCELLENT ADHESION AND ANTI-CORROSION PROPERTIES

 

ABACOAT PM-22R is designed as an intermediate coating based on epoxy resin and polyamide hardener, and due to having suitable chemical compounds, it has a very good resistance to moisture, water, alkaline and acidic environments. This paint is used as a very suitable intermediate coating for metal structures such as stairs, industrial sheds, pipelines and transmission lines, tanks, submerged equipment in fresh water, as well as all metal structures in coastal and offshore areas.

SURFACE PREPARATION

Previously painted surfaces: The surface must be completely clean and free of grease or other contaminants. It should be fully dry before painting, and if a long time has passed since the application of the previous coat, the surface should be lightly sanded to create the necessary roughness. Prior to application all surfaces should be assessed and treated in accordance with ISO 8504. Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.

 

Steel surfaces: The surface should be washed with an appropriate solvent to remove grease, salts, and other contaminants. Rust removal and profile creation should be carried out using methods like sandblasting or mechanical tools. Welded joints and corners should be smooth and free of burrs. After rust removal and profiling, clean the surface thoroughly with dry, oil-free compressed air or vacuum. The primer layer should be applied within two hours of surface preparation.

 

Aluminum surfaces: Sandblasting or at least sweep blasting should be done, followed by removal of contaminants. Apply thin coats (around 100 microns) initially and build up to the desired thickness with additional layers.

Concrete surfaces: For new concrete, a minimum of 28 days should pass after placement before coating. For older concrete, the surface should be washed with fresh water to remove contaminants like salt deposits, grease, dust, and loose particles. Alkaline degreasers may be used to remove all contaminants, followed by water washing. Surface roughness can be created mechanically using power tools or chemically with appropriate acids (acid pickling). After washing with fresh water and drying, the surface will be ready for coating.

 

Mixing

After surface preparation and selecting the painting method, stir component A thoroughly, ensuring no sediment remains. Then, add component B in the recommended ratio and mix thoroughly using an electric mixer at 300-400 rpm to ensure complete mixing and to achieve a uniform color, continue the mixing process.

Note 1: Always mix only the amount of paint that will be used within 3 hours
Note 2: The correct ratio of the two components must be strictly followed; do not alter the ratios

 

APPLICATION

Apply the coating via airless spray, brush or roller. Application temperature  should be 5 - 40 °C.

 

Airless spray

Tip Orifice: 0.015-0.026 in

Fluid Pressure: ~200 bar

*Thinning

ABASOL SL-5

(Maximum 5 % by total weight)

 

 

*Exceeding the recommended amount of epoxy diluent will affect the final coating quality.

*Do not dilute each component separately.

 

Notes:

  1. The curing reaction between the epoxy resin and the polyamid hardener progresses over time, leading to a loss of efficiency. Therefore, only mix the amount of material that can be applied immediately after mixing.
  2. In warm climates, the temperature of the components before mixing should be around 25°C to avoid reducing the pot life.
  3. The ambient temperature during application should be between 5°C and 40°C.
  4. The surface temperature during application should not be less than 5°C or more than 45°C.
  5. The relative humidity should be below 80%.

Excellent flexibility

High chemical resistance

High abrasion and hardness resistance

Excellent water and humidity resistance

Excellent adhesion to primer and top coat

Can be applied to various thickness

Metal made structures such as steel, iron and aluminum

Concrete, brick and gypsum based structures  

Offshore splash zone concrete and metal maintenance

Offshore splash zone structure of docks and ships

Tanks containing chemicals and sewage

TECHNICAL PROPERTIES

 

Physical state

Visual inspection

Viscous liquid

Color

Visual inspection

Creamy white

Mixing Ratio (A:B)

-

4.3:1 (by weight)

Solid content by volume (%)

ASTM D2369

72±2

Solid content (%)

ASTM D1259

85±2

Specific gravity ( g/cm3)

ASTM D792

1.45±0.1 

Pot life (h)

ASTM D2370

8

Flash point()

ASTM D93

30 - 32

Adhesion strength (pull-off) (MPa)

ASTM D4541

≥11(on steel)

~2.6 ( on concrete )

Thermal resistance(°C)

ISO 6270-1

Maximum 130

Thickness(µ)

-

80-120

Coverage(g/m2)

-

300-400

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POT LIFE

 

40

25

15

5

Material temperature (ºC)

5~

8 ~

9 ~

13 ~

Pot life (Hours)

 

DRYING TIME

 

Full cure

Over-coating

Touch dry

Temperature

Max

Min

12 days

5 days

4 days

9 Hours

5 ºC

7 days

10 Hours

7 Hours

2 Hours

25 ºC

4 days

4 Hours 

3 Hours

1 Hours

40 ºC

 
Note: The drying time depends on the thickness of the applied coating and all the information in this catalog is based on the recommended dry film thickness.
 

STORAGE & SHELF LIFE

Shelf life: 6 months in unopened original package.

Storage condition: should be kept in a dry and cool environment with proper ventilation in the temperature range between +20 °C and +30 °C.

Packing: Pre-batched Part A: 13 kg & Part B: 3 kg units, 16 kg total

 

HEALTH & SAFETY

This product is Flammable. Keep away from heat and open flame. Keep container closed. Use with adequate ventilation. Avoid prolonged and repeated contact with skin. If used in confined areas, observe the following precautions to prevent hazards of fire or explosion or damage to the health:

1-Circulate adequate fresh air continuously during application and drying.

2-Use fresh air masks and safety equipment.

3- Prohibit all flames, sparks, welding and smoking.

MSDS is available at ABADGARAN website.

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